Manufacturers of
electronic products have always tried to provide superior and better products.
They know that today the consumers have become more demanding and conscious
because of increasing competition and options in the market. Also, they have
become more alert towards any harmful impact on the environment. This is the
reason that manufacturers try to remove lead from solders. This ultimately gave
birth to lead free solder that melt at higher temperature. But there are some
issues attached with this new found lead free soldering. They do not connect or
flow as well as the traditional ones.
Laser soldering
is a new technique that is directly applied at the joint. It has many
advantages as it is very quick and hassle-free. Solder wires and solder sticks
are used widely for joining metals. Solder wires are used by heating but with
laser soldering, these are not heated and completed in few seconds. Another
laser type that is famous is diode laser as these are compact, energy efficient
and require lower maintenance. So, why would a manufacturer stay away from such
a wonderful technique?
Here is brief
description of the process of soldering that will act as a guide for the
beginners:
- Clean the surface of the metal so that it is completely free from rust or any sort of coating
- Now you need to apply the tinning compound or flux, depending on whether the solder is lead free or not
- Clean the tinned area with a piece of cloth
- Now apply the solder. Here, the solder bar will touch the tinned surface
- You need to prevent the soft solder from getting stuck with the paddle by heating it gently
- Refine the shape by using a flat flexible file
- Use baking soda to clean the surface area so that any residual acid is neutralized from flux operation
There are
certain pointers also to recognize whether a panel needs to be soldered or not.
You need to avoid soldering of perforated panels and partially welded seams.
You need to keep updated so that any important latest techniques are not
missed.
I'm interested on laser soldering process. I've found some docs but nothing regarding equipments. Do you have any equipment contact that now is developing these systems?
ReplyDeleteplease visit my ansolsolder.co contact page i hope your solution there.
ReplyDelete